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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A contract company that has never worked at your site is the only contract company technically capable of performing a critical task at your site. The contract company's safety record is well below your company's safety performance criteria. What activities do you take while they are working on-site? (select all that apply)

A) Meet with the management of the contract company after the completion of the project to discuss their safety performance onsite
B) If significant safety issues occur, stop all of the contract company work at the site and discuss/retrain as needed
C) Investigate and document any safety issues with the contract company activities
D) Participate in job pre-plan activities daily with the contract company workers to understand the work they will be performing and their plan to do it safely
E) Conduct frequent observations of the worksite and stop any unsafe work, then provide timely feedback to the contract company on the observed safety issues

2. Which of the following are characteristics of a good Process Safety Culture (check all that apply)?

A) Leading and lagging indicators are tracked to monitor process safety performance
B) Having a high awareness of process hazards
C) Operations and Maintenance personnel are involved in process decisions
D) Visible leadership
E) Using production-capable process equipment
F) Management approval required for emergency shutdown

3. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
B) The pressure gauge is faulty and can be ignored
C) No hazard exists because the relief valve will always protect the system
D) The system is operating normally under transient conditions

4. Which of the following can be considered applicable inspection methods as part of an Inspection/Testing
/Preventive Maintenance program under the Asset Integrity and Reliability Element? (Select all that apply)

A) Ultrasonic Leak Detection
B) Work Orders
C) Ultrasonic Thickness Measurements
D) Positive Material Identification

5. Which of the following are Hazard Identification and Risk Analysis methods? (Select all that apply)

A) Root Cause Analysis
B) Bow-Tie Analysis
C) FMEA
D) What-If
E) Layer of Protection Analysis
F) Fish Bone Analysis

Solutions: