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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Risk and Integrity Management- Risk-based inspection (RBI)
  • 1. API 580 concepts
    • 2. Probability and consequence of failure
      Topic 2: Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
      • 1. Defect assessment methodologies
        • 2. API 579/ASME FFS-1 concepts
          - API and ASME standards
          • 1. API 510 inspection code requirements
            • 2. ASME Section VIII overview
              Topic 3: Pressure Vessel Design and Engineering Fundamentals- Design principles and calculations
              • 1. Design pressure and temperature considerations
                • 2. Allowable stress and material selection
                  - Construction and fabrication basics
                  • 1. Fabrication standards (ASME Section VIII)
                    • 2. Weld joint efficiency
                      Topic 4: Repair, Alteration, and Rerating- Repair procedures
                      • 1. Welding repairs and procedures
                        • 2. Post-weld heat treatment requirements
                          - Alteration and rerating requirements
                          • 1. Pressure vessel rerating principles
                            • 2. Documentation and code compliance
                              Topic 5: Inspection, Testing, and Monitoring- In-service inspection methods
                              • 1. Nondestructive examination (UT, RT, MT, PT)
                                • 2. Visual inspection techniques
                                  - Corrosion monitoring and assessment
                                  • 1. Corrosion mechanisms
                                    • 2. Remaining life calculations

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. Discuss how API-510 standards can be effectively communicated and implemented across an organization with multiple international locations.


                                      2. After a new vessel has been installed, what must be done in order accept the vessel for operation?

                                      A) A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
                                      B) Base line thickness readings must be taken per API 572
                                      C) A first internal inspection.
                                      D) Base line thickness reading must be taken per NBIC regulation 6


                                      3. Which is the most severe stress caused by internal pressure in a cylindrical shell?

                                      A) Circumferential stress acting along the longitudinal axis
                                      B) Longitudinal stress acting along the longitudinal axis
                                      C) Longitudinal stress acting along the circumferential axis
                                      D) Circumferential stress acting along the circumferential axis


                                      4. To exempt a vessel from internal inspections, what is the value of the corrosion rate that cannot be exceeded?

                                      A) 0.001" per year
                                      B) 0.005" between inspections not to exceed 3 years between inspections
                                      C) 0.005" per year
                                      D) 0.001" between inspections not to exceed 5 years between inspections


                                      5. Which of the following will vessel rerating involve:

                                      A) Review Inspection records verify the pressure vessel has been in the proposed service previously
                                      B) Calculations from either the manufacturer or an owner-user engineer experienced in pressure vessels
                                      C) Calculations from only a manufacturer experienced in pressure vessels
                                      D) Use of Non-Code requirements as established in accordance with the alternative rules of API 572


                                      Solutions:

                                      Question # 1
                                      Answer: Only visible for members
                                      Question # 2
                                      Answer: A
                                      Question # 3
                                      Answer: A
                                      Question # 4
                                      Answer: C
                                      Question # 5
                                      Answer: B

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